Additive Manufacturing
Specific Mission
The research line for additive manufacturing aims to design and develop new materials and components at a pre-industrial level in a number of sectors, including aerospace, biomedical and industrial ones. At the same time, the objective is to develop a basic material study by controlling and exploiting the particular microstructural features introduced by the Additive Manufacturing technologies. It also aims to significantly increase the penetration of this production methodology in industrial production by contributing to the development of new generations of additive manufacturing machines.
Main Research Topics
- Development of AM processes for light alloys and high-resistance alloys (Al alloys, Ni superalloys, TiAl intermetallic alloys, Ti alloys, etc.) for components in the aerospace, automotive and industrial sectors (research line in close collaboration with sections 1 Metallic Materials and 2 High Temperature Materials)
- Development of AM processes on new bioactive and bio-absorbable materials for biomedical components (research line in close collaboration with section 6 Biomaterials)
- Development of AM processes on ceramic materials (research line in close collaboration with section 3 Ceramic Materials)
- Optimization of the gas atomization process of new alloys designed for additive manufacturing technologies.
Main Partnerships
- DIGEP - Dipartimento di Ingegneria Gestionale e della Produzione del Politecnico di Torino
- University of Birmingham
- ESA
- Politecnico di Milano
- Fraunhofer Institute
- Monash University
- Leoben University
- AVIOAERO, GE, ThalesAleniaSpace
- CRF-FCA
- Ferrari
- Pastificio Rummo
- Prima Additive
- IRIS
- Istituto Italiano di Tecnologia
- OMB
- Enel S.p.A.
- ENI S.p.A.
- SUPSI - Scuola universitaria professionale della Svizzera italiana
- Chalmers University of Technology
- Michelin Italia;
- Siemens Energy AB;
- BAM
Projects and publications
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Selected funded research projects
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TAILOR-MADE LIGHT ALLOYS FOR LIGHT VEHICLES MODULAR DESIGN
MANFREDI DIEGO GIOVANNI
2023 - 2025 (Current) -
MATERIALS SUSTAINABILITY FOR POLYMER ADDITIVE MANUFACTURING
MESSORI MASSIMO
2023 - 2025 (Current) -
ADVANCED PRINTED IMPLANTS FOR CRANIAL RECONSTRUCTION BY ADDITIVE MANUFACTURING
PADOVANO ELISA
2023 - 2025 (Current) -
ADDITIVE MANUFACTURING FOR LIGHTWEIGHT JOINTS
BIAMINO SARA
2022 - 2022 (Current) -
ADDITIVE MANUFACTURING USING METAL PILOT LINE
IULIANO LUCA, LOMBARDI MARIANGELA, MACII ENRICO
2018 - 2022 (Completed) -
SVILUPPO TECNOLOGICO DELL'ADDITIVE MANUFACTURING IN PIEMONTE
CHIANDUSSI GIORGIO, IULIANO LUCA, LOMBARDI MARIANGELA, MACII ALBERTO, PERRONE GUIDO
2016 - 2019 (Completed)
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TAILOR-MADE LIGHT ALLOYS FOR LIGHT VEHICLES MODULAR DESIGN
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Selected recent publications
2024
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Selective Laser Sintering versus Multi Jet Fusion: A Comprehensive Comparison Study Based on the Properties of Glass Beads-Reinforced Polyamide 12
Article
Lupone, F.; Padovano, E.; Lambertini, V. G.; Sampieri, R.; Casamento, F.; Zecchi, S.; Badini, C.
ADVANCED ENGINEERING MATERIALS
Wiley-VCH
Vol.26 pp.16 ISSN:1527-2648 DOI:10.1002/adem.202301345 -
The effect of temperature and strain rate on the grain boundary sliding in a CM247 LC Ni-based superalloy processed with laser based powder bed fusion
Article
Martelli, P. A.; Sabirov, I.; Monclus, M. A.; Bassini, E.; Marchese, G.; Ugues, D.
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY
Elsevier
Vol.28 pp.12 (pp.2466-2477) ISSN:2238-7854 DOI:10.1016/j.jmrt.2023.12.131 -
Fatigue strength estimation of net-shape L-PBF Co–Cr–Mo alloy via non-destructive surface measurements
Article
Romano, S.; Peradotto, E.; Beretta, S.; Ugues, D.; Barricelli, L.; Maculotti, G.; Patriarca, L.; Genta, G.
INTERNATIONAL JOURNAL OF FATIGUE
Elsevier
Vol.178 pp.18 (pp.1-18) ISSN:0142-1123 DOI:10.1016/j.ijfatigue.2023.108018
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3D Printing of Low-Filled Basalt PA12 and PP Filaments for Automotive Components
Article
Lupone, Federico; Tirillò, Jacopo; Sarasini, Fabrizio; Badini, Claudio; Sergi, Claudia
JOURNAL OF COMPOSITES SCIENCE
MDPI
Vol.7 pp.16 ISSN:2504-477X DOI:10.3390/jcs7090367 -
Preparation and 3D printability study of bio-based PBAT powder for selective laser sintering additive manufacturing
Article
Colucci, Giovanna; Piano, Marco; Lupone, Federico; Badini, Claudio; Bondioli, Federica; Messori, Massimo
MATERIALS TODAY CHEMISTRY
Elsevier
Vol.33 pp.10 ISSN:2468-5194 DOI:10.1016/j.mtchem.2023.101687 -
3D-Printed Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)-Cellulose-Based Scaffolds for Biomedical Applications
Article
Giubilini, Alberto; Messori, Massimo; Bondioli, Federica; Minetola, Paolo; Iuliano, Luca; Nyström, Gustav; Maniura-Weber, Katharina; Rottmar, Markus; Siqueira, Gilberto
BIOMACROMOLECULES
American Chemical Society
pp.11 ISSN:1525-7797 DOI:10.1021/acs.biomac.3c00263 -
Novel 3D printable bio-based and biodegradable poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) microspheres for selective laser sintering applications
Article
Giubilini, A.; Colucci, G.; De Trane, Giorgio; Lupone, F.; Badini, C.; Minetola, P.; Bondioli, F.; Messori, M.
MATERIALS TODAY SUSTAINABILITY
Elsevier
Vol.22 pp.9 (pp.1-9) ISSN:2589-2347 DOI:10.1016/j.mtsust.2023.100379 -
Influence of focus offset on the microstructure of an intermetallic gamma-TiAl based alloy produced by electron beam powder bed fusion
Article
Ghibaudo, C; Wartbichler, R; Marchese, G; Clemens, H; Ugues, D; Biamino, S
JOURNAL OF MANUFACTURING PROCESSES
ELSEVIER
Vol.89 pp.10 (pp.132-141) ISSN:1526-6125 DOI:10.1016/j.jmapro.2023.01.061 -
Processability of A6061 Aluminum Alloy Using Laser Powder Bed Fusion by In Situ Synthesis of Grain Refiners
Article
Rosito, Michele; Vanzetti, Matteo; Padovano, Elisa; Gili, Flavia; Sampieri, Roberta; Bondioli, Federica; Badini, Claudio Francesco
METALS
MDPI
Vol.13 pp.18 ISSN:2075-4701 DOI:10.3390/met13061128 -
Experimental investigation on the ability of macro-encapsulated polyurethane to resist cyclic damaging actions in self-repaired cement-based elements
Proceeding
Anglani, Giovanni; Tulliani, Jean-Marc; Antonaci, Paola
MATEC WEB OF CONFERENCES
In: SMARTINCS’23 Conference on Self-Healing, Multifunctional and Advanced Repair Technologies in Cementitious Systems
EDP Sciences
SMARTINCS’23 Conference on Self-Healing, Multifunctional and Advanced Repair Technologies in Cementitious Systems (Ghent, Belgium) May 22-23, 2023
Vol.378 pp.6 (pp.1-6) ISSN:2261-236X DOI:10.1051/matecconf/202337802016 -
3D printed lattice metal structures for enhanced heat transfer in latent heat storage systems
Article
Morciano, Matteo; Fasano, Matteo; Calignano, Flaviana; Manfredi, DIEGO GIOVANNI; Asinari, Pietro; Chiavazzo, Eliodoro; Alberghini, Matteo; Almiento, Mariella
JOURNAL OF ENERGY STORAGE
Elsevier
Vol.65 pp.10 (pp.1-10) ISSN:2352-152X DOI:10.1016/j.est.2023.107350 -
Information-rich quality controls prediction model based on non-destructive analysis for porosity determination of AISI H13 produced by electron beam melting
Article
Ghibaudo, C; Maculotti, G; Gobber, F; Saboori, A; Galetto, M; Biamino, S; Ugues, D
INTERNATIONAL JOURNAL, ADVANCED MANUFACTURING TECHNOLOGY
SPRINGER LONDON
Vol.126 pp.15 (pp.1159-1173) ISSN:0268-3768 DOI:10.1007/s00170-023-11153-2 -
Revisiting heat treatments for additive manufactured parts: a case study of A20X alloy
Article
Barode, Jayant; Vayyala, Ashok; Virgillito, Enrico; Aversa, Alberta; Mayer, Joachim; Fino, Paolo; Lombardi, Mariangela
MATERIALS & DESIGN
Elsevier
Vol.Volume 225 pp.15 ISSN:1873-4197 DOI:10.1016/j.matdes.2022.111566 -
Bespoke multi-step homogenization heat-treatment for a laser powder bed fused AlSi10Mg4Cu alloy synthesized via in-situ alloying
Article
Bosio, F.; Lagalante, I.; Manfredi, D.; Lombardi, M.
MATERIALS CHARACTERIZATION
Elsevier
Vol.195 pp.15 ISSN:1044-5803 DOI:10.1016/j.matchar.2022.112506 -
Development of polypropylene-based composites through fused filament fabrication: The effect of carbon-based fillers
Article
Casamento, Francesco; Padovano, Elisa; Pappalardo, Stefano; Frache, Alberto; Badini, Claudio
COMPOSITES. PART A: APPLIED SCIENCE AND MANUFACTURING
Elsevier
Vol.164 pp.12 ISSN:1359-835X DOI:10.1016/j.compositesa.2022.107308
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Influence of surface finishing and heat treatments on the corrosion resistance of LPBF-produced Ti-6Al-4V alloy for biomedical applications
Article
Cabrini, M.; Carrozza, A.; Lorenzi, S.; Pastore, T.; Testa, C.; Manfredi, D.; Fino, P.; Scenini, F.
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
Elsevier
Vol.308 pp.11 ISSN:0924-0136 DOI:10.1016/j.jmatprotec.2022.117730 -
Homogenization of an Al alloy processed by laser powder bed fusion in-situ alloying
Article
Bosio, F.; Manfredi, D.; Lombardi, M.
JOURNAL OF ALLOYS AND COMPOUNDS
Elsevier
Vol.904 pp.14 ISSN:0925-8388 DOI:10.1016/j.jallcom.2022.164079 -
Towards customized heat treatments and mechanical properties in the LPBF-processed Ti-6Al-2Sn-4Zr-6Mo alloy
Article
Carrozza, A.; Aversa, A.; Fino, P.; Lombardi, M.
MATERIALS & DESIGN
Elsevier Ltd
Vol.215 pp.16 ISSN:0264-1275 DOI:10.1016/j.matdes.2022.110512 -
Experimental Characterization and Modeling of 3D Printed Continuous Carbon Fibers Composites with Different Fiber Orientation Produced by FFF Process
Article
Lupone, Federico; Padovano, Elisa; Venezia, Cinzia; Badini, Claudio
POLYMERS
MDPI
Vol.14 pp.26 ISSN:2073-4360 DOI:10.3390/polym14030426
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Anisotropic mechanical and fatigue behaviour of Inconel718 produced by SLM in LCF and high-temperature conditions
Article
Sausto, F.; Marchese, G.; Bassini, E.; Calandri, M.; Biamino, S.; Ugues, D.; Foletti, S.; Beretta, S.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
Blackwell Publishing Ltd
Vol.44 pp.22 (pp.271-292) ISSN:8756-758X DOI:10.1111/ffe.13373
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Influence of heat treatments on microstructure evolution and mechanical properties of Inconel 625 processed by laser powder bed fusion
Article
Marchese, Giulio; Lorusso, Massimo; Parizia, Simone; Bassini, Emilio; Lee, Ji-Won; Calignano, Flaviana; Manfredi, Diego; Terner, Mathieu; Hong, Hyun-Uk; Ugues, Daniele; Lombardi, Mariangela; Biamino, Sara
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
Elsevier Ltd
Vol.729 pp.12 (pp.64-75) ISSN:0921-5093 DOI:10.1016/j.msea.2018.05.044
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An Overview of Additive Manufacturing of Titanium Components by Directed Energy Deposition: Microstructure and Mechanical Properties
Article
Saboori, Abdollah; Gallo, Donato; Biamino, Sara; Fino, Paolo; Lombardi, Mariangela
APPLIED SCIENCES
MDPI AG
Vol.7 pp.23 ISSN:2076-3417 DOI:10.3390/app7090883 -
On the Selective Laser Melting (SLM) of the AlSi10Mg Alloy: Process, Microstructure, and Mechanical Properties
Article
Trevisan, Francesco; Calignano, Flaviana; Lorusso, Massimo; Pakkanen, JUKKA ANTERO; Aversa, Alberta; Ambrosio, Elisa Paola; Lombardi, Mariangela; Fino, Paolo; Manfredi, DIEGO GIOVANNI
MATERIALS
MDPI
Vol.10 pp.23 (pp.1-23) ISSN:1996-1944 DOI:10.3390/ma10010076 -
A study of the microstructure and the mechanical properties of an AlSiNi alloy produced via selective laser melting
Article
Aversa, Alberta; Lorusso, Massimo; Cattano, Giulio; Manfredi, DIEGO GIOVANNI; Calignano, Flaviana; Ambrosio, ELISA PAOLA; Biamino, Sara; Fino, Paolo; Lombardi, Mariangela; Pavese, Matteo
JOURNAL OF ALLOYS AND COMPOUNDS
Elsevier
Vol.695 pp.9 (pp.1470-1478) ISSN:0925-8388 DOI:10.1016/j.jallcom.2016.10.285
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Novel bioceramic-reinforced hydrogel for alveolar bone regeneration
Article
Iviglia, Giorgio; Cassinelli, C.; Torre, E.; Baino, Francesco; Morra, M.; VITALE BROVARONE, Chiara
ACTA BIOMATERIALIA
Elsevier
Vol.44 pp.13 (pp.97-109) ISSN:1742-7061 DOI:10.1016/j.actbio.2016.08.012 -
Bioactive glass-based materials with hierarchical porosity for medical applications: review of recent advances
Article
Baino, Francesco; Fiorilli, SONIA LUCIA; VITALE BROVARONE, Chiara
ACTA BIOMATERIALIA
Elsevier
Vol.42 pp.15 (pp.18-32) ISSN:1742-7061 DOI:10.1016/j.actbio.2016.06.033 -
Electron Beam Melting of Ti-48Al-2Nb-0.7Cr-0.3Si: Feasibility investigation
Article
Baudana, Giorgio; Biamino, Sara; Klöden, Burghardt; Kirchner, Alexander; Weißgärber, Thomas; Kieback, Bernd; Pavese, Matteo; Ugues, Daniele; Fino, Paolo; Badini, CLAUDIO FRANCESCO
INTERMETALLICS
Elsevier Ltd
Vol.73 pp.7 (pp.43-49) ISSN:0966-9795 DOI:10.1016/j.intermet.2016.03.001
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Selective Laser Sintering versus Multi Jet Fusion: A Comprehensive Comparison Study Based on the Properties of Glass Beads-Reinforced Polyamide 12
- ACTIS GRANDE MARCO
- AVERSA ALBERTA
- BADINI CLAUDIO FRANCESCO
- BASSINI EMILIO
- BIAMINO SARA
- BONDIOLI FEDERICA
- COPPOLA BARTOLOMEO
- LOMBARDI MARIANGELA
- MANFREDI DIEGO GIOVANNI
- MARCHESE GIULIO
- MESSORI MASSIMO
- MONTANARO LAURA
- OSTROVSKAYA OXANA
- PADOVANO ELISA
- PALMERO PAOLA
- PAVESE MATTEO
- TULLIANI JEAN MARC CHRISTIAN
- UGUES DANIELE
- VITALE BROVARONE CHIARA
- LUPONE FEDERICO